Round cords are extruded to length and have a round cross section (like an O-ring)
After installation and compression in the installation chamber, the round cord achieves its sealing function due to the deformation of the cross section
In operation, the medium pressure enhances the sealing function
Materials:
NBR, NB 70
FKM, FP 75
EPDM (peroxide vulcanised), EP 70
VMQ, SI 60
Colours:
NBR 70, black
FKM 75, black
EPDM 70, black
VMQ 60, red-brown
Tolerances:
NBR, ISO 3302-1 E1
FKM, ISO 3302-1 E1
EPDM, ISO 3302-1 E1
VMQ, ISO 3302-1 E2
Operating parameters:
Temperature NBR: -30 °C to +100 °C
Temperature FKM: -15 °C to +200 °C
Temperature EPDM 70: -55 °C to +150 °C
Temperature VMQ 60: -55 °C to +200 °C
Areas of application:
Round cord rings usually serve as the base material for round cord rings and are similar in use to an O-ring
Application takes place as a static seal, e.g. for sealing larger pipe joints and as a lid seal in reservoir construction
Circular cords are often used for on-site repairs and are assembled 'to size' there
Joining the ends of the pinion ring can be done by cyanoacrylate or 2-component adhesive, depending on the purpose of the application
However, for use in seawater or other high-performance applications, a connection by vulcanisation is required
Standard material:
NBR
NBR is the most commonly used material for O-rings due to its good mechanical properties and resistance to mineral oil-based lubricants and greases
These properties are largely determined by the acrylonitrile content (ACN between 18% and 50%)
Low ACN content leads to good cold-temperature flexibility but limited resistance to oils and motor fuels; with increasing ACN content, cold-temperature flexibility decreases and resistance to oils and motor fuels increases
Dichtomatik's NBR standard material for O-rings has a medium ACN content, covering a wide range of applications
This material possesses good mechanical technology values, e.g. high wear resistance , low gas permeability and good resistance to mineral-based lubricating oils and greases, hydraulic oils H, H-L, H-LP, flammable liquids HFA, HFB, HFC, aliphatic hydrocarbons, silicone oils and greases, water up to approx. 80°C
NBR is generally not resistant to aromatic and chlorinated hydrocarbons, motor fuels with a high aromatic content, polar solvents, glycol-based brake fluids and the flammable liquids HFD
NBR is less resistant to ozone, weathering and ageing
However, in the vast majority of applications this has no adverse effect
FKM
FKM materials are characterised by their good resistance to high temperatures and chemicals
It should also be noted that they are highly resistant to ageing and ozone, have low gas permeability (very suitable for vacuum applications) and an automatic extinguishing fire behaviour
The standard FKM material for O-rings is highly resistant to mineral oils and greases, aliphatic, aromatic and chlorinated hydrocarbons, motor fuels, the flammable liquids HFD and many organic solvents and chemicals
In addition to the standard materials FKM, several special compounds are available, which are extremely suitable for special applications due to different molecular structure compositions and varying fluorine contents (65% to 71%)
FKM is generally not resistant to hot water, water vapour, polar solvents, glycol-based brake fluids and low-molecular organic acids
EPDM
EPDM materials generally have good resistance to hot water, water vapour, ageing and chemicals and enable many thermal applications
They are subdivided into sulphur and peroxide vulcanised types, with the peroxide mixtures able to withstand higher thermal loads and exhibit a significantly lower deformation residual
EPDM is highly resistant to hot water and water vapour, detergent, caustic soda, caustic potash, silicone oils and greases, many polar solvents, many dilute acids and chemicals
Special compounds must be used for glycol-based brake fluids
EPDM materials are absolutely not resistant to mineral oil-based products (lubricating oils, motor fuels)
Permissible temperatures range from -45°C to +130°C (-50°C to +150°C for peroxide mixtures)
VMQ
Silicone compounds stand out for their great thermal application possibilities and their high resistance to ozone, weather and ageing.
The mechanical properties of silicone are not as good as those of other elastomers
In general, silicone materials are not harmful, i.e. they are used in the food and medical industries, among others
The standard silicone material can be used at temperatures from -55°C to +200°C and is resistant to water (up to 100°C), aliphatic motor and cardanol oils, animal and vegetable oils and greases
Silicone is generally not resistant to motor fuels, aromatic mineral oils, water vapour ( briefly up to 120°C possible), silicone oils and fats, acids and alkalis
Assembly:
During assembly, any damage to the O-ring should be avoided, otherwise leaks may occur
In addition, the following advice should be observed:
The O-ring must not be stretched to its elongation limit
The edges must be burr-free, round sections and bevelled edges must be seamless
Dust, dirt, metal splinters and other particles must be removed
Sharp points of the thread and installation spaces for other seals and guide elements should be covered with mounting sleeve
Mounting surfaces and O-rings should be coated with a suitable grease
Heating in oil or hot water to approx. 80°C makes elastomers more flexible. The O-ring can therefore be stretched more easily for assembly
Any assembly tools such as assembly mandrels or sleeves should be made of soft material (e.g. POM) and have no sharp edges
The O-ring must not be rolled over the mounting surfaces. When mounted in the groove, the O-ring must not twist
Production of bonded RSR round cord rings:
As standard, the pre-lengthened pinion rings are bonded with a cyanoacrylate adhesive (e.g. Loctite 406).
The permissible temperature limit is approx. 80 °C
In the case of EPDM, VMQ and FKM round cords, a special additional primer (e.g. Loctite 770) may need to be used
Pay particular attention to the manufacturers' product information and safety instructions
Before bonding, both ends should be roughened with fine sanding paper and degreased with a suitable cleaning agent (e.g. acetone)
Both ends should be glued without tension
Then check that the glued area is completely dry
The glued cord ring may not be stretched over the area where the cord has been glued or vulcanised.
The connection created in this way is clearly less elastic than the cord itself
Assembly instructions:
During assembly, any damage to the round cord must be avoided, otherwise leaks may occur
In addition, please observe the following instructions:
The bonded cord ring must not be stretched over the joint of the ends and the remaining part of the cord ring must not be stretched to the stretch limit
Chamfers should be burr-free, radii and bevels should be seamless
Dust, dirt, metals and other particles should be removed
Thread and installation spaces for other sealing and guide elements should be covered with mounting sleeves
Mounting surfaces and the pinion itself should be coated with a suitable grease
Heating in oil or hot water to approx. 80 °C makes elastomers more elastic
If necessary, assembly tools can be used. These tools should be made of soft material (e.g. POM) and have no sharp edges
The cord or cord ring must not be rolled over the mounting surfaces. When snapping into the groove, the cord ring must not rotate in the groove