X-rings are double-acting four-lip seals with an almost quadratic cross-sectional profile.
The X-ring obtains its sealing function by installation and compression in an axial or radial installation chamber
In operation, the medium pressure reinforces the sealing function
Operating parameters:
Temperature NBR: -30 °C to +100 °CTemperature
FKM: -15 °C to +200 °COther
materials, e.g. VMQ, EPDM and H-NBR are possible on request
Pressure (MPa):
Dynamic, reciprocating up to 5 MPa, up to 20 MPa with support rings
Static up to 5 MPa, up to 40 MPa with support rings
Speed (m/s):
Back and forth = 0.5Rotating
= 2
Areas of application:
X-rings are similar in use to an O-ring
They serve, for example, as radial and axial seals for flanges, bushings and covers (static use) or as seals for piston and piston rod, rotating shafts and covered screw movements (dynamic X-rings are mainly used for dynamic applications, as they require less pretensioning than O-rings and therefore produce less friction
Also very often used for quasi-static applications and for reciprocating movements
Advantages of the X-ring (compared to the O-ring application):
Great stability in dynamic application, as the X-ring does not tend to roll in the groove on account of its almost quadratic cross-sectional area
X-rings require a low radial preload. This results in lower friction due to lower pressing forces
A lubricating film can form between the sealing lips
Optimal sealing function due to better pressure distribution over the almost square cross-section
No adverse influence by membrane, as it is positioned between the sealing lips rather than centrally on the outer diameter, compared to O-rings
Installation spaces:
The installation spaces (grooves) for X-rings should be inserted rectangularly as far as possible and should be carefully machined. Burrs, scratches and nicks should be avoided. To facilitate assembly, the surface can be coated with several layers
Media suitability
NBR
Good chemical resistance to mineral oils and greases, hydraulic oils H, HL, HLP, flammable liquids HFA, HFB, HFC up to approx. +50°C and water up to max. +80°C
FKMGood
chemical resistance to mineral oils and greases, synthetic oils and greases, engine, transmission and ATF oils up to approx. +150°C, motor fuels, flammable liquids HFD, aliphatic, aromatic and chlorinated hydrocarbons and water up to max. +80°C. FKM is highly weather, ozone and ageing resistant, allows little gas to pass through (making it extremely suitable for vacuum applications) and is highly resistant to chemicals
Assembly:
When mounting, any damage to the X-ring must be avoided, otherwise leaks may occur
In addition, please observe the following instructions:
The X-ring must not be stretched to its elongation limit
The steel parts must be burr-free, radius and bevels must be seamless
Dust, dirt, metals and other particles must be removed
Thread and installation spaces for other sealing and guide elements should be covered with a mounting sleeve
Mounting surfaces and the X-rings themselves should be coated with suitable grease
Heating in oil or hot water to approx. 80 °C makes elastomers more elastic. This makes the X-ring easier to stretch for assembly