O-Rings are closed-circuit seals, whose operation relies on the deformation of the cross section
O-rings are produced endlessly from elastomeric materials, such as NBR, FKM (Viton), EPDM, etc., by vulcanisation in moulds
The simple shape and reliability of the sealing function of O-rings is brilliant
O-rings are therefore the most widely used seal
Economical manufacturing and uncomplicated assembly make O-rings unsurpassed
The description of the O-rings consists of the dimensions of the inner diameter and cord thickness in mm with the material designation and its hardness
Colour standard material:
EPDM 70, black
FKM 75, green
FKM 75, brown
FKM 80, green
FKM 80, brown
FKM 80, black
FKM 90, green
FKM 90, black
HNBR 70, black
NBR 70, black
NBR 80, black
NBR 90, black
VMQ 70, red-brown
FKM/FEP, transparent/black
VMQ/FEP, transparent/reddish brown
Tolerances:
According to DIN 3771 / ISO 3601
Operating parameters:
Temperature EPDM 70 Sulphur: -45 °C to +130 °C
Temperature EPDM 70 peroxide: -50 °C to +150 °C
Temperature FKM: -15 °C to +200 °C
Temperature HNBR: -30 °C to +150 °C
Temperature NBR: -30 °C too +100 °C
Temperature VMQ 70: -55 °C to +200 °C
Areas of application:
O-rings are mainly used as seals of non-moving machine and plant parts (static application) against liquid and gaseous media, e.g. flange and lid seals, threaded connection of pipes and cylinder head and base on hydraulic cylinders
Under certain conditions, O-rings can also be used for reciprocating and rotating movements (dynamic application)
Pressure up to 1000 bar can be sealed if the installation space is properly designed and the materials are selected correctly
Supporting rings may have to be used
O-rings are used in numerous industries, e.g. hydraulics, pneumatics, vacuum applications, fittings industry, automotive industry as well as machine and plant construction
Installation spaces:
The installation spaces (grooves) for O-rings should, if possible, be inserted rectangularly and carefully machined
Burrs, scratches and nicks are to be avoided
The dimensions for the required groove depth and width depend on the application situation and cord strength
Construction tips and dimension tables can be found in our O-rings catalogue
To facilitate assembly, we can offer you various surface treatments on request
Choice of groove depth and width:
To achieve a good sealing function, you should select O-rings with the greatest possible cord strength
The O-ring material hardness to be selected depends on the pressure, gap size, sealing method (static/dynamic) and surface quality of the machine parts
For standard applications, we recommend a hardness of 70 Shore A when selecting the material.
Furthermore, you should pay attention to the correct preload, elongation or butt and groove filling
Media:
EPDM
EPDM materials generally have good resistance to hot water, water vapour, ageing and chemicals and allow many thermal applications
They are subdivided into sulphur and peroxide vulcanised types, with the peroxide mixtures able to withstand higher thermal loads and exhibit a significantly lower deformation residual
EPDM is highly resistant to hot water and water vapour, detergent, caustic soda, caustic potash, silicone oils and greases, many polar solvents, many dilute acids and chemicals
Special compounds must be used for glycol-based brake fluids
EPDM materials are absolutely not resistant to mineral oil-based products (lubricating oils, motor fuels)
Permissible temperatures range from -45°C to +130°C (-50°C to +150°C for peroxide mixtures)
FKM
FKM materials are characterised by their good resistance to high temperatures and chemicals
It should also be noted that they are highly resistant to ageing and ozone, have low gas permeability (very suitable for vacuum applications) and an automatic extinguishing fire behaviour
The standard FKM material for O-rings is highly resistant to mineral oils and greases, aliphatic, aromatic and chlorinated hydrocarbons, motor fuels, the flammable liquids HFD and many organic solvents and chemicals
In addition to the standard materials FKM, several special compounds are available, which are extremely suitable for special applications due to different molecular structure compositions and varying fluorine contents (65% to 71%)
FKM is generally not resistant to hot water, water vapour, polar solvents, glycol-based brake fluids and low-molecular organic acids
HNBR
HNBR is obtained by full or partial hydration of NBR.
This significantly improves the heat-, ozone- and ageing-resistant properties and achieves very good mechanical properties
The medium-resistant properties are similar to those of NBR
They are used at temperatures of approx. -30 °C bis +150 °C
NBR
NBR is the most commonly used material for O-rings due to its good mechanical properties and resistance to mineral oil-based lubricants and greases
These properties are largely determined by the acrylonitrile content (ACN between 18% and 50%)
Low ACN content leads to good cold-temperature flexibility but limited resistance to oils and motor fuels; with increasing ACN content, cold-temperature flexibility decreases and resistance to oils and motor fuels increases
Dichtomatik's NBR standard material for O-rings has a medium ACN content, covering a wide range of applications
This material possesses good mechanical technology values, e.g. high wear resistance, low gas permeability and good resistance to mineral-based lubricating oils and greases, hydraulic oils H, H-L, H-LP, flammable liquids HFA, HFB, HFC, aliphatic hydrocarbons, silicone oils and greases, water up to approx. 80°C
NBR is generally not resistant to aromatic and chlorinated hydrocarbons, motor fuels with a high aromatic content, polar solvents, glycol-based brake fluids and the flammable liquids HFD
NBR is less resistant to ozone, weathering and ageing
In the vast majority of applications, however, this has no adverse effect
VMQSilicone
compounds stand out for their great thermal application potential and the fact that they are highly resistant to ozone, weathering and ageingThe
mechanical properties of silicone are not as good compared to other elastomersIn
general, silicone materials are not harmful, i.e. they are used in the food and medical industries, among others.
used in the food and medical industriesThe
standard silicone material can be used at temperatures from -55°C to +200°C and is resistant to water (up to 100°C), aliphatic motor and cardanol oils, animal and vegetable oils and fatsSilicone
is generally not resistant to motor fuels, aromatic mineral oils, water vapour ( briefly up to 120°C possible), silicone oils and fats, acids and alkalis
Assembly:
During assembly, any damage to the O-ring should be avoided, otherwise leaks may occur
In addition, the following advice should be observed:
The O-ring must not be stretched to its elongation limit
The edges must be burr-free, round sections and bevelled edges must be seamless
Dust, dirt, metal splinters and other particles must be removed
Sharp points of the thread and installation spaces for other seals and guide elements should be covered with mounting sleeve
Mounting surfaces and O-rings should be coated with a suitable grease
Heating in oil or hot water to approx. 80°C makes elastomers more flexible. The O-ring can therefore be stretched more easily for assembly
Any assembly tools such as assembly mandrels or sleeves should be made of soft material (e.g. POM) and have no sharp edges
The O-ring must not be rolled over the mounting surfaces. When fitting in the groove, the O-ring must not twist